TOTAL TW22005

TOTAL TW22005 Digital Welding Machine Inverter (200 Amp) User Manual

Model: TW22005 | Brand: TOTAL

1. Fampidirana

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your TOTAL TW22005 Digital Welding Machine Inverter. Please read this manual thoroughly before using the machine to ensure proper handling and to prevent injury or damage.

The TOTAL TW22005 is a 200 Amp Digital Welding Machine Inverter designed for various welding applications. It features IGBT Inverter Technology for stable arc performance and efficient power usage.

2. Torolàlana momba ny fiarovana

Always prioritize safety when operating welding equipment. Failure to follow these instructions can result in serious injury or death.

  • Fitaovana fiarovana manokana (PPE): Manaova fiarovan-doha fanaovana "soudure" miaraka amin'ny alokaloka sahaza azy foana, akanjo tsy mety may, fonon-tanana fanaovana "soudure" ary kiraro fiarovana.
  • rivotra: Ensure adequate ventilation to remove welding fumes, which can be hazardous to health.
  • Fiarovana herinaratra:
    • Ensure the power supply matches the machine's requirements (1~220-240V).
    • Never operate the machine with damaged cables or connectors.
    • Ensure proper grounding of the workpiece and the machine.
    • Avoid welding in wet conditions.
  • Fisorohana afo: Arovy amin'ny toerana fanaovana "soudure" ireo zavatra mora mirehitra. Ataovy azo antoka fa misy fitaovana famonoana afo eo am-pelatanana.
  • Arc Rays: Welding arc rays can cause eye and skin burns. Protect yourself and bystanders.
  • Electromagnetic Fields (EMF): Persons with pacemakers or other medical implants should consult their doctor before operating welding equipment.

3. Fametrahana sy fifandraisana

Before starting any welding operation, ensure the machine is correctly set up and all connections are secure.

  1. Famoahana: Carefully remove the welding machine and all accessories from its packaging. Inspect for any shipping damage.
  2. Fametrahana: Place the welding machine on a stable, level surface, ensuring adequate clearance for ventilation around the unit.
  3. Fampifandraisana herinaratra: Connect the power cord to a suitable 1~220-240V power outlet. Ensure the power switch on the machine is in the OFF position before connecting.
  4. Tany Clamp Fifandraisana: Ampifandraiso ny tany clamp cable to the negative (-) terminal on the front panel of the welding machine. Securely attach the earth clamp to the workpiece or welding table, ensuring good electrical contact.
  5. Electrode Holder Connection: Connect the electrode holder cable to the positive (+) terminal on the front panel of the welding machine. Insert the welding electrode into the electrode holder.
TOTAL TW22005 Digital Welding Machine Inverter with connection diagram
Figure 1: The TOTAL TW22005 Digital Welding Machine Inverter and a diagram illustrating the basic welding circuit connections, including the electrode holder, earth clamp, and base metal.

Famaritana sary: The image displays the teal and white TOTAL TW22005 Digital Welding Machine Inverter from a three-quarter front view. The machine has a handle on top, ventilation grilles on the sides, and a control panel on the front with a digital display, an amperage adjustment knob, and power/overheat indicator lights. Below the control panel are the positive (red) and negative (black) terminals for welding cable connections. To the left of the main machine, a smaller diagram illustrates the basic setup: the welding machine connected to a 1~220-240V power source, with an electrode holder connected to the workpiece and an earth clamp also connected to the workpiece (base metal), completing the circuit.

4. Torolàlana miasa

Follow these steps for safe and effective operation of your welding machine.

  1. Herim-batana: Once all connections are secure, switch the power button to the ON position. The digital display should illuminate, and the 'POWER' indicator light will turn on.
  2. Set Ampfandravana: Ampiasao ny amperage adjustment knob on the front panel to set the desired welding current. The digital display will show the selected amperage. Refer to electrode manufacturer guidelines for recommended settings.
  3. Manomana workpiece: Ensure the workpiece is clean, dry, and free of rust, paint, or grease to ensure good electrical conductivity and a quality weld.
  4. Manomboka welding: Strike an arc by gently touching the electrode to the workpiece and quickly lifting it slightly to maintain the arc. Maintain a consistent arc length and travel speed.
  5. Monitor Overheat Indicator: If the 'OVER-HEAT' indicator light illuminates, the machine has exceeded its thermal limit. Stop welding immediately and allow the machine to cool down. The light will turn off when it's safe to resume.
  6. Mamono hery: After completing your welding tasks, switch the power button to the OFF position and disconnect the machine from the power supply.

5. Fikojakojana

Ny fikojakojana tsy tapaka dia miantoka ny faharetan'ny fampiasana ny milina fanaovana "soudure" sy ny fahombiazany tsara indrindra.

  • Fanadiovana:
    • Periodically clean the exterior of the machine with a dry, soft cloth.
    • Use compressed air to blow out dust and debris from the ventilation grilles. Ensure the machine is unplugged before cleaning.
  • Cable Inspection: Regularly inspect welding cables, electrode holder, and earth clamp for cuts, cracks, or loose connections. Replace damaged components immediately.
  • fitahirizana: Store the welding machine in a clean, dry, and well-ventilated area, away from direct sunlight and extreme temperatures.
  • Serivisy matihanina: For internal repairs or complex issues, contact qualified service personnel. Do not attempt to open the machine casing yourself, as it may void the warranty and expose you to electrical hazards.

6. Famahana olana

Ity fizarana ity dia miresaka momba ireo olana mahazatra mety hatrehinao amin'ny milina fanaovana welding anao.

OLANAAntony mety hitrangavahaolana
Tsy mandeha ny milina.No power supply; Power switch off; Blown fuse/tripped breaker.Check power outlet and cord; Ensure power switch is ON; Check building's electrical panel.
Tsy misy "soudure arque".Poor earth clamp connection; Loose welding cable connections; Incorrect amperage setting; Wet electrode.Ensure good contact for earth clamp; Tighten all cable connections; Adjust amperage; Use dry electrodes.
'OVER-HEAT' indicator is on.Machine has overheated due to prolonged use or insufficient ventilation.Stop welding and allow the machine to cool down. Ensure ventilation grilles are clear.
Arc tsy marin-toerana.NIERITRERITRA amperage; Poor electrode quality; Contaminated workpiece; Long arc length.hanitsy amperage; Use quality electrodes; Clean workpiece; Maintain proper arc length.

7. Famaritana

Key technical specifications for the TOTAL TW22005 Digital Welding Machine Inverter:

  • Modely: TW22005
  • marika: sokajy
  • Karazana: Digital Welding Machine Inverter
  • Ampfandravana: 200 Amp
  • Karazana loharanon-kery: AC
  • Fampidirana Voltage: 1~220-240V
  • Teknolojia: IGBT Inverter Technology
  • Fitaovana: Inôksa
  • loko: Multi (Teal White)
  • Lanja entana: 1 kg
  • Ny haben'ny fonosana: 24.5 x 9.6 x 1.9 cm
  • Anisan'ny singa: TW22005 (main unit)

8. Warranty sy fanohanana

For warranty information, service, or technical support, please refer to the documentation provided with your purchase or contact TOTAL customer service. Keep your purchase receipt as proof of purchase for warranty claims.

Fanamarihana: Mety hanafoana ny antoka ny fanamboarana na fanovana tsy nahazoana alalana.

Documents mifandraika - TW22005

Preview TOTAL MMA Welding Machine TW21605, UTW21605, TW22005 - User Manual and Safety Guide
This document provides comprehensive information on the TOTAL MMA Welding Machine models TW21605, UTW21605, and TW22005. It includes detailed safety precautions, operating principles, welding techniques, maintenance procedures, technical specifications, accessories, spare parts lists, and wiring diagrams.
Preview Boky Torolalana ho an'ny Fiarovan-doha Fanaovana Sodina TOTAL TSP9103
Comprehensive product manual for the TOTAL TSP9103 auto-darkening welding helmet. It covers essential safety warnings, intended use, detailed specifications, operation instructions, disassembly guidance, and common troubleshooting remedies. Features include a large viewing area, fast switching time, and adjustable shade control for professional welding applications.
Preview TOTAL Aspirator Blower Product Manual - Models TB2086, UTB2086, sy ny maro hafa
Torolàlana momba ny vokatra ofisialy ho an'ny TOTAL Aspirator Blower. Ahitana torolàlana fiarovana amin'ny antsipiriany, fomba fiasa, fepetra ara-teknika, ary torolàlana fikojakojana ny modely TB2086, UTB2086, TB2086-4, TB2086-6, TB2086-8, TB2086-9, ary TB2086S. Ianaro ny fomba fampiasanao ny fitaovan'ny herinao TOTAL amin'ny fomba azo antoka sy mahomby.
Preview Boky Torolalana ho an'ny Mpampiasa sy ny Fepetra takian'ny TOTAL Automatic Pressure Switch
Boky torolalana feno ho an'ny mpampiasa sy ny famaritana ara-teknika ho an'ny TOTAL automatique pressure switches, anisan'izany ny modely TWPS101, UTWPS101, TWPS1012, TWPS102, ary UTWPS102. Mirakitra ny fiarovana, fametrahana, fampiasana, fikojakojana ary famahana olana.
Preview TOTAL TMT47504 Цифров Мултицет - Ръководство за Потребителя
Tsindrio ny TOTAL TMT47504 – високопроизводителен цифров мултицет, проектиран ho an'ny яснота и лесна употреба. Този уред е идеален за професионалисти, ентусиасти и домашни потребители, предлагайки усъвършенствание функцдии иждиди ижди.
Preview TOTAL TMT47504 Цифров Мултицет - Ръководство за Употреба
Пълно ръководство за употреба amin'ny TOTAL TMT47504 цифров мултицет, включващо инструкции за безопасност, функциии, функции поддръжка.